Most Reliable Condenser Tube Plugs

By Kenya England


As a means of regaining stability of a chiller or a heat exchanger, plugs are put in place to remove leaky tubes out of action. This follows the rule that is a it will need to be re-tubed after eleven percent of the tubes have been put in place.All the condenser tube plugs must be plugged at both ends.

Whenever there is a leakage in the condenser, cooling water is taken in by the condenser into the purity condensate.The degree of this impurity depends on the amount of the water-coolant supplied and it's quality. The system structure and high temperature treatment are taken into consideration with the intentions of of minimizing damage on condenser tubes. Plugs are therefore required to avoid further damage and increase production efficiency. Examples include Ex-3 Pin plug, Expanding plug, High confidence plugs, Fiber plugs, Tube sheet plug and Ex-F expanding plug.

The ex-three plug has been tested to withstand a variety of pressures, temperature and vibration conditions of up to one hundred and fifty pounds per square inch. It features a large outer washer that allows the tubes to fit with the sheet and not allow the plug to be pulled into the vacuum unit. It is available in brass, bronze, stainless steel and titanium. It is also easy to quickly install and manage and has an over-sized washer allowing this plug to be placed with the sheet and not be sucked into the tubes by unit vacuum.

For perpetual sealing of condenser and tube sheets gaps, the one bit of decreased outline of the Type 1 pin Plug is machined to match particular tubes sizes. The one-piece configuration is a snap to introduce utilizing a hammer. What's more, can be welded into spot. For this sort of fitting, Special materials and sizes can be exclusively made. This kind of tubes gives a simple answer for changeless stopping for tubes or sheet gaps.

The Fiber type can be put in place in case of an emergency or temporarily to the high temperature exchanger and the condenser. These plugs are capable of expanding when cold to completely seal the tubes. They can not cause damage to sheets and can be utilized at temperatures of two-thirty Fahrenheit and pressures of up to four hundred psi. It is easy to set up and install since it only requires a mallet and can therefore be machined to fit specific tubes sizes.

The next type of condenser type is the high confidence which is suitable enough to be taken to use when it is a must that the leaking tubes be plugged out of the heated condenser tubes so that they can be used. High confidence plugs features include re-usability, durability and innovative gripping and sealing design.

The sheet connection gives a striking full-length seal at extraordinary temperatures and detaches sheet openings from the structure, allowing continued with usage of the unit without genuine upgrade. The two piece arrangement is a snap to present using a sledge and can subsequently be welded to the spot. It is available in bronze or steel.

Last on the list is Ex- F expanding plug. It has a dual-action design that makes it an excellent choice for applications where plug spillage may be a concern. Its unique features include dual action sealing and gripping design, its durable and easy to install.




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